Abstract
A process for utilizing wound packages of off-color filament yarn by: a) obtaining a plurality of wound packages of off-color filament yarn: b) classifying the plurality of wound packages, based on a pigment in the filament, into sets of wound packages; c) converting a first set of wound packages into first staple fibers; d) converting a second set of wound packages into second staple fibers; e) mixing the first and second staple fibers of c) and d) to form an intimate blend of off-color staple fibers; wherein the first staple fibers are at least 55 weight percent of the off-color staple fibers in the intimate blend of off-color staple fibers.